The integration of network production systems with the help of smart sensors enables the empowerment of productivity processes and the reduction of company costs. The challenges of Industry 4.0 offer a visible result on the efficiency of the operation of new industrial technologies. These provide optimal communication between physical systems and software device operators, who make decisions based on the integrated data. The intervention of an employee is no longer systematically necessary.
Smart sensors enable Industry 4.0 automation
The systems revolution of Industry 4.0 is emerging as a transition to the empowerment of all stages of object manufacturing. The interactions between humans and the intelligence of operators and machines encompass the following stages: material purchasing, order processing, productivity chain management, logistics and equipment maintenance.
The objective of these new systems is to promote responsiveness, while reducing the size of orders and mass production to better adapt to individual customer needs. The use of smart sensor technologies allows the exchange of data with its own algorithms. This technique requires the acquisition of new skills in:
It is essential to train employees in understanding how to empower systems, manage operations and repair machines. Thus, the emergence of new services will be optimal. Professionals will develop new expertise in coordination with supply chain management robots.
Reduce costs and optimize production processes with sensors
With the integration of new technologies, such as Industry 4.0 robots, the packaging of business models is being completely modernized within many companies. This is particularly true in sectors such as the automotive, logistics and construction industries. Just-in-time productivity processes are greatly improved, maintenance is significantly reduced and waste is minimized.
This industrial revolution through the use of smart sensors significantly reduces costs. It also allows for a more accurate calculation of the cost price and the unit margin of production devices.
Thanks to the 4th industrial revolution, factory production is optimized at all levels. The sensors quickly detect faults to adjust the parameters and avoid incidents. Anticipated maintenance also limits breakdowns. The health of employees is at the heart of the process, thanks to the processing of information and the analysis of problems that make it possible to limit dangerous incidents.
Quality control is effective, which guarantees excellent customer service. Advanced data analysis also helps to reduce energy consumption.